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September 9th, 2010

Conveyor Systems For the Modern Factory

Today, with rapid industrialization, we have come to see changes in factory lay outs. These need to be fully automated to keep up with the huge demand for products. We shall concentrate on the manufacturing processes adopted in some of the best automobile factories in the world. Today, the assembly line is the pivotal part of the factory. The entire building is focused on this. One of the biggest innovations which have been used here is the moving assembly line. This is what makes the factory work faster and helps it produce more cars.
A moving assembly line is standard in any big automotive factory. The basic element here is the conveyor system. It may not be in the most simple of designs here because the scale is very large, but the concept of the conveyor system is used here. A conveyor system is a simple and involves the movement of materials such as components used for manufacturing, movement of cargo, products and people too. The most commonly seen conveyor system is the one we see in airports for baggage claim. It is an easy way to handle the hundreds of bags and cargo which come through an airport. A much more complicated system is used in an automobile factory. The entire assembly line itself is a moving conveyor belt. The cars are placed on it or they are held up by it. These two different types of manufacturing conveyor systems depend on the weight of the final product as well as the complexity of the car.
Usually, the most common one which is used is the one which is attached to the floor. The entire assembly line is moving at a very slow pace. This is controlled by conveyor belts. The process is a precision one and requires very precise engineering guide lines. One of the basic things that one has to understand here is that in some factories the system stops at the particular stations so that the technician can finish his work. At some places, they do not stop but move at a very slow pace. The technician has to do his work while he and the entire assembly line are in motion. Both have their own advantages as well as disadvantages. The conveyor system helps in increasing the speed of the assembly line. With this comes the risk of getting stuck with the work as everything has to work in clock work precision.
The conveyor systems are intelligent and they follow the progress of the assembly line. This means that if the work has not finished, they will stop for it until it finishes. This is a very good innovation which can avert disasters. The conveyor systems are also powered by very powerful engines so that they can push the equipment along with the machinery, tools and the workers. This is hard work and hence these systems require good maintenance. If they break down, the entire factory halts bringing losses to the tune of millions. These conveyor systems have become part and parcel of the automobile industry.

Today, with rapid industrialization, we have come to see changes in factory lay outs. These need to be fully automated to keep up with the huge demand for products. We shall concentrate on the manufacturing processes adopted in some of the best automobile factories in the world. Today, the assembly line is the pivotal part of the factory. The entire building is focused on this. One of the biggest innovations which have been used here is the moving assembly line. This is what makes the factory work faster and helps it produce more cars.

A moving assembly line is standard in any big automotive factory. The basic element here is the conveyor system. It may not be in the most simple of designs here because the scale is very large, but the concept of the conveyor system is used here. A conveyor system is a simple and involves the movement of materials such as components used for manufacturing, movement of cargo, products and people too. The most commonly seen conveyor system is the one we see in airports for baggage claim. It is an easy way to handle the hundreds of bags and cargo which come through an airport. A much more complicated system is used in an automobile factory. The entire assembly line itself is a moving conveyor belt. The cars are placed on it or they are held up by it. These two different types of manufacturing conveyor systems depend on the weight of the final product as well as the complexity of the car.

Usually, the most common one which is used is the one which is attached to the floor. The entire assembly line is moving at a very slow pace. This is controlled by conveyor belts. The process is a precision one and requires very precise engineering guide lines. One of the basic things that one has to understand here is that in some factories the system stops at the particular stations so that the technician can finish his work. At some places, they do not stop but move at a very slow pace. The technician has to do his work while he and the entire assembly line are in motion. Both have their own advantages as well as disadvantages. The conveyor system helps in increasing the speed of the assembly line. With this comes the risk of getting stuck with the work as everything has to work in clock work precision.

The conveyor systems are intelligent and they follow the progress of the assembly line. This means that if the work has not finished, they will stop for it until it finishes. This is a very good innovation which can avert disasters. The conveyor systems are also powered by very powerful engines so that they can push the equipment along with the machinery, tools and the workers. This is hard work and hence these systems require good maintenance. If they break down, the entire factory halts bringing losses to the tune of millions. These conveyor systems have become part and parcel of the automobile industry.

You may also be interested in :Conveyor System,Conveyor Belt

Article Source: http://EzineArticles.com/?expert=Jack_Spark

By admin • Posted in Conveyor System • No Comment
September 7th, 2010

Cleaning Conveyor Belts

Businesses incur expenses towards achieving their goals, and the profit margin is influenced by various factors such as operating and marketing costs. For instance, marketing costs are a major expense in the beverage industry. Similarly, operating costs are higher in manufacturing firms such as chemicals.
Operating costs are driven by many factors such as raw materials and conversion and maintenance costs. Raw materials are external to the organization, so there are little chances to reduce the costs. But conversion and maintenance costs are purely internal, and depend upon the efficiency of the organization. It is estimated that with good practices, maintenance costs can be brought down by 15 percent. Good practices can be preventive and predictive maintenance management systems.
Industries that extensively use conveyor belts include the mining and process industries. Conveyor belts are long, sometimes travel underground, and carry materials that may get stuck in between the rollers. It is difficult to track the problem in case of breakage caused by materials getting stuck. Maintenance issues include cleaning parts such as belts, rollers and pulleys, and scheduled changes.
As materials get pinched in between the pulleys or on the surface of the belts, cleaning the system is a prerequisite for good maintenance. Cleaning is needed at four stages. The first stage is at the drive pulley, below the flow of material. This is important when the material is sticky. The next stage is called secondary cleaning, and the cleaners are placed behind the pulleys; they are either t-shaped or arm-shaped. Belt brushes and plough cleaners are used to scrape the material on their return paths. The material used for cleaning is either rubber or polyurethane, which is strong enough to scrape but at the same time doesn’t wear on the belt.
The maintenance of the system also depends upon the strength of the belt and the type of material transported.

Businesses incur expenses towards achieving their goals, and the profit margin is influenced by various factors such as operating and marketing costs. For instance, marketing costs are a major expense in the beverage industry. Similarly, operating costs are higher in manufacturing firms such as chemicals.

Operating costs are driven by many factors such as raw materials and conversion and maintenance costs. Raw materials are external to the organization, so there are little chances to reduce the costs. But conversion and maintenance costs are purely internal, and depend upon the efficiency of the organization. It is estimated that with good practices, maintenance costs can be brought down by 15 percent. Good practices can be preventive and predictive maintenance management systems.

Industries that extensively use conveyor belts include the mining and process industries. Conveyor belts are long, sometimes travel underground, and carry materials that may get stuck in between the rollers. It is difficult to track the problem in case of breakage caused by materials getting stuck. Maintenance issues include cleaning parts such as belts, rollers and pulleys, and scheduled changes.

As materials get pinched in between the pulleys or on the surface of the belts, cleaning the system is a prerequisite for good maintenance. Cleaning is needed at four stages. The first stage is at the drive pulley, below the flow of material. This is important when the material is sticky. The next stage is called secondary cleaning, and the cleaners are placed behind the pulleys; they are either t-shaped or arm-shaped. Belt brushes and plough cleaners are used to scrape the material on their return paths. The material used for cleaning is either rubber or polyurethane, which is strong enough to scrape but at the same time doesn’t wear on the belt.

The maintenance of the system also depends upon the strength of the belt and the type of material transported.

You may also be interested in :Conveyor System,Conveyor Belt

Article Source: http://EzineArticles.com/?expert=Marcus_Peterson

By admin • Posted in Conveyor Belts • No Comment
September 7th, 2010

Tension Associated With the Different Types of Conveyor Belts

The conveyor belt gravity tension is an important factor when checking for the safety of the conveyor belt and the machine as a whole. This is essential because the welfare of the people working with it will be at risk if something that is not right will happen. There are different types of conveyor belts with specific function and purposes that are being sold in the market these days.
Conveyor belts are consisting of two pulleys with a loop material that move around. They are either horizontal or inclined in orientation. The horizontal conveyor belts move towards a lateral position, it can either be in forward or backward motion. The inclined/declined conveyor belt is for upward and downward purposes. The inclined conveyor belt has a set angle where it slants. Here are some standard types of conveyor belts that are usually used in productions.
Ultimate 140 BOS is one of the examples of the standard belting. This is commonly seen in horizontal type of slider bed and roller bed. This is the type wherein it was finished with nitrile impregnated on it and brushed on one side. This is used for handling packaging. The machine is oil resistant and has less sound produced while working. The most important feature of this machine is that it can withstand high temperatures.
Another model is the Ultimate 140 SD. This is almost similar with the Ultimate 140 BOS except for the thin polyurethane top used for its finishing. This is compatible with 190-ABA, 190-ABEZ and 190-LR. Its feature includes high friction co-efficient that increases the driving capacity. It is also more resistant to oil and creates less noise during production. It can likewise withstand high temperatures. The tension of the conveyor belt supports the products well.
Black Trackmate 533 COS-PVC uses PVC cover one side of the conveyor. This is suitable for areas wherein belt tracking is difficult. It functions well against misuse and abrasion. The White Polymate 100 RMP-COS, on the other hand, uses thermoplastic cover instead of PVC. This is the type that is utilized best in food companies especially in areas of canning and packing. This unit passes the requirements of FDA and the USDA. The design of the conveyor belt is just appropriate with the weight and size of the products being manufactured.
Black Trackmate 447 Roughtop W/ PVC cover is best designed for incline and decline conveyors. The gravity tension of the conveyor belt fits the movement. The PVC finish used is for additional support. Brown Polymate Roughtop with nitrile cover is likewise used for incline and decline production. It is more appropriate for oily and greasy items. The nitrile cover serves as additional gripping. Tan Glide top has bare nylon top and friction bottom. This type has low friction features and abrasive resistant top. This is best suited for applications where redirection of products is needed.
There are still more designs and types of conveyor belts for more specialized areas. The conveyor belt gravity tension is needed for the proper function of the conveyor belts. The gravity when it comes to contact with the products further improve the grip of the conveyor belt to the products. The safety of the production will then lead to the safety of the individuals who are working within the area.

The conveyor belt gravity tension is an important factor when checking for the safety of the conveyor belt and the machine as a whole. This is essential because the welfare of the people working with it will be at risk if something that is not right will happen. There are different types of conveyor belts with specific function and purposes that are being sold in the market these days.

Conveyor belts are consisting of two pulleys with a loop material that move around. They are either horizontal or inclined in orientation. The horizontal conveyor belts move towards a lateral position, it can either be in forward or backward motion. The inclined/declined conveyor belt is for upward and downward purposes. The inclined conveyor belt has a set angle where it slants. Here are some standard types of conveyor belts that are usually used in productions.

Ultimate 140 BOS is one of the examples of the standard belting. This is commonly seen in horizontal type of slider bed and roller bed. This is the type wherein it was finished with nitrile impregnated on it and brushed on one side. This is used for handling packaging. The machine is oil resistant and has less sound produced while working. The most important feature of this machine is that it can withstand high temperatures.

Another model is the Ultimate 140 SD. This is almost similar with the Ultimate 140 BOS except for the thin polyurethane top used for its finishing. This is compatible with 190-ABA, 190-ABEZ and 190-LR. Its feature includes high friction co-efficient that increases the driving capacity. It is also more resistant to oil and creates less noise during production. It can likewise withstand high temperatures. The tension of the conveyor belt supports the products well.

Black Trackmate 533 COS-PVC uses PVC cover one side of the conveyor. This is suitable for areas wherein belt tracking is difficult. It functions well against misuse and abrasion. The White Polymate 100 RMP-COS, on the other hand, uses thermoplastic cover instead of PVC. This is the type that is utilized best in food companies especially in areas of canning and packing. This unit passes the requirements of FDA and the USDA. The design of the conveyor belt is just appropriate with the weight and size of the products being manufactured.

Black Trackmate 447 Roughtop W/ PVC cover is best designed for incline and decline conveyors. The gravity tension of the conveyor belt fits the movement. The PVC finish used is for additional support. Brown Polymate Roughtop with nitrile cover is likewise used for incline and decline production. It is more appropriate for oily and greasy items. The nitrile cover serves as additional gripping. Tan Glide top has bare nylon top and friction bottom. This type has low friction features and abrasive resistant top. This is best suited for applications where redirection of products is needed.

There are still more designs and types of conveyor belts for more specialized areas. The conveyor belt gravity tension is needed for the proper function of the conveyor belts. The gravity when it comes to contact with the products further improve the grip of the conveyor belt to the products. The safety of the production will then lead to the safety of the individuals who are working within the area.

You may also be interested in :Conveyor System,Conveyor Belt

Article Source: http://EzineArticles.com/?expert=Rajesh_Karavadia

By admin • Posted in Conveyor Belts • 1 Comment
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