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September 7th, 2010

Cleaning Conveyor Belts

Businesses incur expenses towards achieving their goals, and the profit margin is influenced by various factors such as operating and marketing costs. For instance, marketing costs are a major expense in the beverage industry. Similarly, operating costs are higher in manufacturing firms such as chemicals.
Operating costs are driven by many factors such as raw materials and conversion and maintenance costs. Raw materials are external to the organization, so there are little chances to reduce the costs. But conversion and maintenance costs are purely internal, and depend upon the efficiency of the organization. It is estimated that with good practices, maintenance costs can be brought down by 15 percent. Good practices can be preventive and predictive maintenance management systems.
Industries that extensively use conveyor belts include the mining and process industries. Conveyor belts are long, sometimes travel underground, and carry materials that may get stuck in between the rollers. It is difficult to track the problem in case of breakage caused by materials getting stuck. Maintenance issues include cleaning parts such as belts, rollers and pulleys, and scheduled changes.
As materials get pinched in between the pulleys or on the surface of the belts, cleaning the system is a prerequisite for good maintenance. Cleaning is needed at four stages. The first stage is at the drive pulley, below the flow of material. This is important when the material is sticky. The next stage is called secondary cleaning, and the cleaners are placed behind the pulleys; they are either t-shaped or arm-shaped. Belt brushes and plough cleaners are used to scrape the material on their return paths. The material used for cleaning is either rubber or polyurethane, which is strong enough to scrape but at the same time doesn’t wear on the belt.
The maintenance of the system also depends upon the strength of the belt and the type of material transported.

Businesses incur expenses towards achieving their goals, and the profit margin is influenced by various factors such as operating and marketing costs. For instance, marketing costs are a major expense in the beverage industry. Similarly, operating costs are higher in manufacturing firms such as chemicals.

Operating costs are driven by many factors such as raw materials and conversion and maintenance costs. Raw materials are external to the organization, so there are little chances to reduce the costs. But conversion and maintenance costs are purely internal, and depend upon the efficiency of the organization. It is estimated that with good practices, maintenance costs can be brought down by 15 percent. Good practices can be preventive and predictive maintenance management systems.

Industries that extensively use conveyor belts include the mining and process industries. Conveyor belts are long, sometimes travel underground, and carry materials that may get stuck in between the rollers. It is difficult to track the problem in case of breakage caused by materials getting stuck. Maintenance issues include cleaning parts such as belts, rollers and pulleys, and scheduled changes.

As materials get pinched in between the pulleys or on the surface of the belts, cleaning the system is a prerequisite for good maintenance. Cleaning is needed at four stages. The first stage is at the drive pulley, below the flow of material. This is important when the material is sticky. The next stage is called secondary cleaning, and the cleaners are placed behind the pulleys; they are either t-shaped or arm-shaped. Belt brushes and plough cleaners are used to scrape the material on their return paths. The material used for cleaning is either rubber or polyurethane, which is strong enough to scrape but at the same time doesn’t wear on the belt.

The maintenance of the system also depends upon the strength of the belt and the type of material transported.

You may also be interested in :Conveyor System,Conveyor Belt

Article Source: http://EzineArticles.com/?expert=Marcus_Peterson

By admin • Posted in Conveyor Belts • No Comment
September 7th, 2010

Tension Associated With the Different Types of Conveyor Belts

The conveyor belt gravity tension is an important factor when checking for the safety of the conveyor belt and the machine as a whole. This is essential because the welfare of the people working with it will be at risk if something that is not right will happen. There are different types of conveyor belts with specific function and purposes that are being sold in the market these days.
Conveyor belts are consisting of two pulleys with a loop material that move around. They are either horizontal or inclined in orientation. The horizontal conveyor belts move towards a lateral position, it can either be in forward or backward motion. The inclined/declined conveyor belt is for upward and downward purposes. The inclined conveyor belt has a set angle where it slants. Here are some standard types of conveyor belts that are usually used in productions.
Ultimate 140 BOS is one of the examples of the standard belting. This is commonly seen in horizontal type of slider bed and roller bed. This is the type wherein it was finished with nitrile impregnated on it and brushed on one side. This is used for handling packaging. The machine is oil resistant and has less sound produced while working. The most important feature of this machine is that it can withstand high temperatures.
Another model is the Ultimate 140 SD. This is almost similar with the Ultimate 140 BOS except for the thin polyurethane top used for its finishing. This is compatible with 190-ABA, 190-ABEZ and 190-LR. Its feature includes high friction co-efficient that increases the driving capacity. It is also more resistant to oil and creates less noise during production. It can likewise withstand high temperatures. The tension of the conveyor belt supports the products well.
Black Trackmate 533 COS-PVC uses PVC cover one side of the conveyor. This is suitable for areas wherein belt tracking is difficult. It functions well against misuse and abrasion. The White Polymate 100 RMP-COS, on the other hand, uses thermoplastic cover instead of PVC. This is the type that is utilized best in food companies especially in areas of canning and packing. This unit passes the requirements of FDA and the USDA. The design of the conveyor belt is just appropriate with the weight and size of the products being manufactured.
Black Trackmate 447 Roughtop W/ PVC cover is best designed for incline and decline conveyors. The gravity tension of the conveyor belt fits the movement. The PVC finish used is for additional support. Brown Polymate Roughtop with nitrile cover is likewise used for incline and decline production. It is more appropriate for oily and greasy items. The nitrile cover serves as additional gripping. Tan Glide top has bare nylon top and friction bottom. This type has low friction features and abrasive resistant top. This is best suited for applications where redirection of products is needed.
There are still more designs and types of conveyor belts for more specialized areas. The conveyor belt gravity tension is needed for the proper function of the conveyor belts. The gravity when it comes to contact with the products further improve the grip of the conveyor belt to the products. The safety of the production will then lead to the safety of the individuals who are working within the area.

The conveyor belt gravity tension is an important factor when checking for the safety of the conveyor belt and the machine as a whole. This is essential because the welfare of the people working with it will be at risk if something that is not right will happen. There are different types of conveyor belts with specific function and purposes that are being sold in the market these days.

Conveyor belts are consisting of two pulleys with a loop material that move around. They are either horizontal or inclined in orientation. The horizontal conveyor belts move towards a lateral position, it can either be in forward or backward motion. The inclined/declined conveyor belt is for upward and downward purposes. The inclined conveyor belt has a set angle where it slants. Here are some standard types of conveyor belts that are usually used in productions.

Ultimate 140 BOS is one of the examples of the standard belting. This is commonly seen in horizontal type of slider bed and roller bed. This is the type wherein it was finished with nitrile impregnated on it and brushed on one side. This is used for handling packaging. The machine is oil resistant and has less sound produced while working. The most important feature of this machine is that it can withstand high temperatures.

Another model is the Ultimate 140 SD. This is almost similar with the Ultimate 140 BOS except for the thin polyurethane top used for its finishing. This is compatible with 190-ABA, 190-ABEZ and 190-LR. Its feature includes high friction co-efficient that increases the driving capacity. It is also more resistant to oil and creates less noise during production. It can likewise withstand high temperatures. The tension of the conveyor belt supports the products well.

Black Trackmate 533 COS-PVC uses PVC cover one side of the conveyor. This is suitable for areas wherein belt tracking is difficult. It functions well against misuse and abrasion. The White Polymate 100 RMP-COS, on the other hand, uses thermoplastic cover instead of PVC. This is the type that is utilized best in food companies especially in areas of canning and packing. This unit passes the requirements of FDA and the USDA. The design of the conveyor belt is just appropriate with the weight and size of the products being manufactured.

Black Trackmate 447 Roughtop W/ PVC cover is best designed for incline and decline conveyors. The gravity tension of the conveyor belt fits the movement. The PVC finish used is for additional support. Brown Polymate Roughtop with nitrile cover is likewise used for incline and decline production. It is more appropriate for oily and greasy items. The nitrile cover serves as additional gripping. Tan Glide top has bare nylon top and friction bottom. This type has low friction features and abrasive resistant top. This is best suited for applications where redirection of products is needed.

There are still more designs and types of conveyor belts for more specialized areas. The conveyor belt gravity tension is needed for the proper function of the conveyor belts. The gravity when it comes to contact with the products further improve the grip of the conveyor belt to the products. The safety of the production will then lead to the safety of the individuals who are working within the area.

You may also be interested in :Conveyor System,Conveyor Belt

Article Source: http://EzineArticles.com/?expert=Rajesh_Karavadia

By admin • Posted in Conveyor Belts • No Comment
August 29th, 2010

Important Information About the Work of Conveyor Belt

Steel Mesh Conveyor Belt

Steel Mesh Conveyor Belt

It is known that a conveyor belt is very beneficial for industrial. However, some people maybe still do not have an idea about the the way this equipment works. If you want to know about the work of this equipment, you have come to the right place. Just take a look at the following information and you will know how this equipment works.

Basically, conveyor belt is a very wide belt that is attached to a loop and to two or more turning rotor which is driven by motors. Meanwhile, the loop is an actual conveyor belt that is commonly made of two or more layers of rubber. One of the layers has a function for giving structure and shape to the belt, while the other layer has a function for allowing the tool in transporting its load safely. Generally, the loop is attached to the two wheels that are called rotors. These rotors are rotated by motors. Additionally, this equipment is made with enough friction between it.

Moreover, when the rotor is turning, you will find that the conveyor belt will also turn based on the intense friction between the belt and the rotor wheels. The turning motion of the rotor can cause the moving of one side of the belt in one direction, while the other side is moving in the opposite direction. It means that the wheels should always move in relatively same direction. Additionally, you need to pay attention in the moving of the two rotor wheels. If they move in the opposite direction, you will find that this equipment will not travel at all.

Furthermore, conveyor belt actually comes from the word convey that has a meaning of sending or transmitting. That is why this tool is used for sending or transporting materials. You can find that this equipment is commonly used in the industry, raw materials or convey products.

You may also be interested in :Conveyor System,Conveyor Belt

Article Source: http://EzineArticles.com/?expert=Alexander_O_Mcgee

By admin • Posted in Conveyor Belts • No Comment
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