Posts Tagged → Conveyor System
Continental Belt Conveyor System equipment offers many safety features, some of which are standard, while others are optional and specified by the user based on conditions under which the equipment will be operating. Good common sense is the key when working on any equipment and must be used while observing or servicing equipment. Good Conveyor Belt From China
The maintenance of a belt conveyor is basically the same as any equipment with moving parts and no matter how well the conveyor is designed and constructed it will require scheduled maintenance and periodic service maintenance.
The section deals with general maintenance practices and is not intended to be a guide for the actual maintenance of specific parts on the conveyor. This particular information is available from the manufacture’s manuals; please consult it for maintenance schedule and lubrication requirements.
A strict maintenance schedule and well-trained maintenance crew can save companies a large amount of money over the course of equipments life. The maintenance function in any operation is in charge of keeping the equipment operating at maximum productivity or capacity. Scheduled maintenance reduces downtime and ensures the efficient and safe operation of the system. A quality maintenance program begins with management and their insistence on strict routine maintenance schedule and periodic outages specifically for the overall review of the equipment.
Manual inspection, maintenance or repairs must be done at a time the can be taken out of service, properly lockout and tagged. In NO case should belt conveyors or any operating equipment be serviced while in operation. Only visual inspection can be done during operation and care must be taken to be at a safe distance and not be wearing loose clothing. Inching drives provide an excellent method of visually inspecting the belting.
Companies must constantly observe the working conditions, and if doubt exists, as to whether you deem your equipment safe enough for your employees welfare, call in a qualified safety engineer to advise you as to whether or not your equipment satisfies current safety regulations and requirements of any federal, state, municipal or other duly constituted regulatory agency to whom you might be responsible.
Equally as important to the maintenance schedule of belt conveyors, is that service being performed by well-trained, competent personnel provided with proper test equipment and tools. The maintenance crew should be skilled employees empowered to shut down the conveyor to make repairs necessary repairs.
Employees, maintenance personnel and operators must be made aware of the type of equipment and how it operates and of the power required to operate this equipment. Basic conveyor safety begins with the design of the equipment that avoids foreseeable hazards. Company management must provide training in the proper operation and maintaining of the equipment. Management must insist on good housekeeping and safety procedures.
The information contained in this manual is be used as a guideline only, any company policies, local or state regulation should be adhered to. The recommendation on service and maintenance are general in nature and any technical information from the manufacture on particular parts should be used.
“Conveyor” redirects here. For other uses, see Conveyor (disambiguation).
This article is about conveyor systems. For information on conveyor belts, see conveyor belts.
An overhead chain conveyor conveys cars at Mercedes in Germany
A Conveyor System is a common piece of mechanical handling equipment that moves materials from one location to another. Conveyors are especially useful in applications involving the transportation of heavy or bulky materials. Conveyor systems allow quick and efficient transportation for a wide variety of materials, which make them very popular in the material handling and packaging industries . Many kinds of conveying systems are available, and are used according to the various needs of different industries. There are chain conveyors (floor and overhead) as well. Chain conveyors consist of enclosed tracks, I-Beam, towline, power & free, and hand pushed trolleys.
Industries that use conveyor systems
Conveyor systems are used widespread across a range of industries due to the numerous benefits they provide.
Conveyors are able to safely transport materials from one level to another, which when done by human labor would be strenuous and expensive.
They can be installed almost anywhere, and are much safer than using a forklift or other machine to move materials.
They can move loads of all shapes, sizes and weights. Also, many have advanced safety features that help prevent accidents.
There are a variety of options available for running conveying systems, including the hydraulic, mechanical and fully automated systems, which are equipped to fit individual needs.
Conveyor systems are commonly used in many industries, including the automotive, agricultural, computer, electronic, food processing, aerospace, pharmaceutical, chemical, bottling and canning, print finishing and packaging. Although a wide variety of materials can be conveyed, some of the most common include food items such as beans and nuts, bottles and cans, automotive components, scrap metal, pills and powders, wood and furniture and grain and animal feed. Many factors are important in the accurate selection of a Conveyor System. It is important to know how the Conveyor System will be used beforehand. Some individual areas that are helpful to consider are the required conveyor operations, such as transportation, accumulation and sorting, the material sizes, weights and shapes and where the loading and pickup points need to be.
With the rise in various equipments and machines, the production in the industries has also increased. Moreover, today the machines and tools are highly advanced that helps in raising the manufacturing of products easily. Initially there were limited products and the production was also narrow. Nowadays there are so many products and so many systems that make the work extremely easy and uncomplicated.
Conveyor System are an excellent tool that assists in the production process, in many industries. A conveyor plays the role of trolleys and trucks and reduces the manual working of the employees. Conveyors help in moving goods from one place to another in an industry. When the goods are to be conveyed in a stationery path or straight lane, conveyors are used. The machine has helped many different sectors by providing the transportation facility for goods.
There are various types of highly advanced and technical conveyors discovered today that helps various sectors of the industry. One can find the conveyors such as belt conveyor, screw conveyor, pan conveyor, redler conveyor, chain conveyor and many others. Let’s have a look on all types of conveyors in detail.
Belt conveyor: The belt conveyors are used in the industry where goods are to be moved in a straight path. The product gets stick to the belt and moves along with the belt. The belt conveyor has the speed set according to the requirement of the product. The width and length of belt can be chosen according to the goods to be moved. Light and medium weight goods can be easily transferred from one place to another.
Screw conveyor: The loose materials can be moved from one place to another with the help of screw conveyors. The materials such as grain, coal and others can be carried with screw conveyor. Screw conveyors are one of the most extensively used conveyors in the processing industry.
Chain conveyor: Chain conveyor consists of one or more chains so that the goods can be directly loaded on it. The chain conveyor comes in a wide variety of attachments with it. There are parallel chains that can move pallets in the different departments of the manufacturing unit.
Roller conveyor: roller conveyor can be an electric one or power free. The materials to be transferred should have a hard surface. The roller conveyor helps in moving cartons and boxes from one end to the other end. Many roller conveyors are an alternative to wheel conveyors.
Pneumatic conveyor: The material that are light weighed and requires air pressure to move can be conveyed through the pneumatic conveyors. Pneumatic conveyors can include three types of systems: pressure system, vacuum system and pressure as well as vacuum system.
Conveyor makes the transporting work be extremely easy in large units. The above mentioned conveyors are just a glimpse of its types.